General
Firing order.............1-3-4-2
Cylinder numbers (drivebelt end-to-transaxle end)................1-2-3-4
Camshaft
Lobe height
1999&down:
Intake
Standard.................... 1.4720 inches
Service limit............... 1.4524 inches
Exhaust
Standard.................. 1.4752 inches
Service Limit............ 1.4555 inches
2000&up:
Intake
Standard.................... 1.472 inches
Service Limit.............. 1.452 inches
Exhaust
Standard...................... 1.462 inches
Service Limit................ 1.453 inches
Automatic transaxle
Standard....................... 1.450 inches
Service Limit................. 1.430 inches
Camshaft journal diameter............... 1.77 inches
Cylinder Head
Wrapage limit
Standard.......................... 0.002 inches
Service Limit.................... 0.008 inches
Resurfacing limit (combined head and block) ....................... 0.008 inches
Timing Belt
Timing belt deflection.............................. Tension automatically adjusted
Balancing shaft belt deflection.................. 1/4 inch
Projection of tensor rod........................... 0.47
Tesnioner rod movement @ 22 to 44 lbs pressure.......................0.040 inch or less
Oil Pump
Side clearance
Driver gear........................... 0.0031 to 0.0055 inch
Driven gear........................... 0.0021 to 0.0047 inch
Torque specifications
*Balance shaft belt tensioner bolt........168 inch-lbs
*Camshaft sprocket bolt..........65
*Camshaft pulley bolts.......18
*Camshaft sprockets bolt
1995-2001 models.......87
2002-2004 models.......119
2005 model........123
*Cylinder head bolts
Step 1.............58
Step 2.............Loosen completely
Step 3.............15
Step 4..............Tighten 1/4-turn
Step 5...............Tighten 1/4-turn further
*Exhaust Manifold bolts/nuts
M8 nuts................20
M10 nuts..............22
*Exhaust pipe-to-exhaust manifold bolts/nuts.........33
*Flywheel or Driveplate bolts............98
*Front case blots............17
*Front case plug.............17
*Intake manifold-to-engine nuts/blots
1999&down..............................13
2000&up...................................14
*Intake Manifold stay
1999&down...............................22
2000&up
M8.............................................13
M10...........................................22
*Oil filter bracket bolts..................168 inch-lbs
*Oil pan bolts/nuts.........................60 inch-lbs
*Oil pick up tube and screen mounting bolts.............168 inch-lbs
*Oil pump sprocket nut
1999&down....................40
2000&up.........................22 to 30
*Oil pressure switch
1999&down...................84 inch-lbs
2000&up........................86 to 104 inch-lbs
*Oil pump cover screws
1999&down....................84 inch-lbs
2000&up.........................70 to 104 inch-lbs
*Oil pump cover bolts.............144 inch-lbs
*Oil pump driven gear bolt...............27
*Oil pump relief valve plug...............33
*Timing belt front cover bolts
6 mm shaft diameter
Without washer...................... 86 to 104 in-lbs
With washer........................... 78 inch-lbs
8 mm shaft diameter....................... 113 to 127 inch-lbs
*Timing belt tensioner arm bolt
1999&down...................... 15
2000&up........................... 13 to 19
*Timing belt tensioner mounting bolts................17
*Water pump pulley bolts..................96 inch-lbs
*Timing belt idler pulley bolt
1999&down............................ 26
2000&up................................. 29 to 37
*Valve cover bolts......................... 30 inch-lbs
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